Global Automation Capabilities For Med Device Manufacturing
Empowering global MedTech OEMs with automated assembly cells, robotic integration, 100% optical quality inspection, and ISO 13485-certified manufacturing excellence.
De-Risking Medical Device Production through Advanced Automation Engineering
Whether you are a global tier-one medical OEM scaling up production or an innovative MedTech enterprise transitioning from clinical trials to full-scale launch, bringing a complex medical device to market requires uncompromising accuracy, repeatable precision, and rapid cycle time reduction.
Viant combines deep Design for Manufacturability (DFM) expertise with custom robotic assembly cells and automated optical inspection (AOI) to eliminate human error, lower unit manufacturing costs, and ensure strict compliance with FDA 21 CFR Part 820 and ISO 13485 quality standards.
Viant Automated Manufacturing Solutions
Our multi-disciplinary automation engineering teams build modular, scalable automated assembly lines tailored to high-precision medical components and complex finished devices.
Robotic High-Speed Assembly
Custom pick-and-place robotics, multi-axis motion controls, ultrasonic welding, and precise adhesive dispensing designed to accelerate assembly cycles for high-volume disposables and drug delivery devices.
In-Line 100% Optical Inspection
Integrated high-resolution vision systems, laser dimensional verification, leak detection, and digital torque verification ensuring 100% in-line quality assurance with real-time traceability.
Cleanroom Automation Cells
Automated production lines inside ISO Class 7 & 8 cleanrooms designed for particulate-free processing, sterile barrier packaging, and bio-compatible device handling.
ViaLaunch™ Program Management
Standardized NPI framework with early DFM engineering, structured IQ/OQ/PQ process validation, and robust risk mitigation protocols to compress launch timelines.
Vertically Integrated Capabilities Drive Efficiency & Cost Savings
Single-source reliability eliminates multi-vendor coordination risks. Viant seamlessly integrates internal components into fully automated assembly systems.
Custom Medical Tooling
High-precision injection tooling, multi-cavity moulds, and quick-turn prototype tooling engineered for fast cycle times and tight tolerance retention over millions of cycles.
Precision Extrusions
Single and multi-lumen tubing, co-extrusions, complex profile extrusions, and micro-tubing manufactured from medical-grade thermoplastics and fluoropolymers.
Medical Plastics & Micro-Moulding
Overmoulding, insert moulding, and micro-component moulding using bio-compatible resins (PEEK, UHMWPE, PC, TPU) with microscopic precision for implantables and surgical tools.
Metals & Precision Metal Tubing
Advanced Swiss machining, Nitinol processing, hypotube laser cutting, and precision metal tube fabrication for vascular catheters, orthopedic instruments, and biopsy devices.
Device Assembly & Packaging
Fully integrated semi-automated and automated assembly, pouch sealing, thermoform tray packaging, and sterilization management (EtO, Gamma, E-beam).
Advanced Materials Expertise
Extensive material science expertise covering elastomeric silicone, high-temperature polymers, metal alloys, and UHMWPE orthoplastic components.
Global Manufacturing
Facilities Worldwide
Square Feet of
Total Factory Space
Square Feet of
Clean Room Space
Dedicated Focus on
MedTech OEMs
Real-World Case Studies & Success Stories
Discover how Viant partners with global OEMs to solve complex automated manufacturing challenges, accelerate market releases, and scale high-volume production.
Scaling at Speed: Novel Retooling & Automation Boost Production by 30%
A global drug delivery enterprise required an agile partner to scale auto-injector manufacturing. Viant implemented automated assembly lines and multi-cavity tooling within 13 months to support rapid market demand growth.
Lean Product Launch with 3P Event Compresses Timelines for Surgical Devices
By utilizing a 3P (Production Preparation Process) lean engineering event, Viant co-engineered an automated assembly workflow for a laparoscopic surgical device, reducing validation risks and accelerating launch schedules.
Innovative Design & Vertical Integration Boost Efficiency for Orthopedics
Viant combined UHMWPE orthoplastics moulding, precision metal machining, and automated laser marking to deliver an award-winning surgical instrument system with simplified supply chain logistics.
Medical Device Automation FAQs
Key insights into our engineering standards, cleanroom compliance, and automated manufacturing validation processes.
Every automated assembly system developed by Viant undergoes strict installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ). Integrated 100% vision inspection systems and digital sensor arrays verify critical-to-quality dimensions, force tolerances, and assembly completeness in full compliance with FDA 21 CFR Part 820 and ISO 13485 quality systems.
Viant engineers modular automation architectures. We build semi-automated work cells for low-to-medium pilot volumes during clinical phases, which smoothly scale into fully automated, continuous multi-axis robotic production cells supporting high-volume commercial production of tens of millions of units annually.
Yes, Viant operates over 300,000 square feet of ISO Class 7 and ISO Class 8 cleanrooms across our global footprint. Automated robotic cells, automated liquid handling, ultrasonic welding, and sterile barrier packaging systems are built specifically for cleanroom operation.
Our ViaLaunch™ program management framework pairs dedicated DFM engineering specialists with OEM project teams early in development. We identify automated feeding constraints, component tolerances, and assembly tooling risks before steel is cut, ensuring high yield and on-time validation.
Accelerate Your Medical Device Commercialization
Partner with Viant’s automation engineering team to optimize your device design for automated assembly, enhance quality control, and scale production seamlessly.