Viant Medical device manufacturing facility cleanroom floor

Medical Device Manufacturing Capabilities

Vertically Integrated Contract Manufacturing Excellence

Viant is a globally recognized single-source contract manufacturer specializing in high-precision medical devices and complex components. We partner with multinational MedTech OEMs and medical technology innovators to optimize product lifecycles, eliminate supply chain risks, and speed up time-to-market.

Whether engaging specialized single-source capabilities or outsourcing full turnkey device manufacturing, Viant combines rigorous ISO 13485 quality systems, advanced engineering, and flexible global production footprints to deliver life-changing medical products.

ISO 13485 Certified Facilities
2.3M+ SQ FT Global Manufacturing
300K+ SQ FT ISO Cleanroom Space
Viant Medical cleanroom engineers assembling precision medical devices

Core Manufacturing Capabilities

From initial tooling and material selection to automated assembly and sterile packaging, explore our comprehensive technical capabilities.

ViaLaunch Program Management for medical device NPI

ViaLaunch™ Program Management

Structured New Product Introduction (NPI) framework engineered to de-risk development, streamline design transfers, and accelerate commercial launch schedules while maintaining 100% regulatory compliance.

Cross-functional engineering & quality leadership
Risk-based design for manufacturability (DFM)
Seamless transfer from prototyping to volume manufacturing
Medical grade polymer and metal material expertise

Materials Expertise

Deep material science capabilities covering implant-grade thermoplastics, UHMWPE, fluoropolymers, medical silicones, as well as specialty metals including Titanium, Stainless Steel alloys, and Nitinol.

High-performance polymers (PEEK, LCP, PEI)
Orthopedic implant material processing (UHMWPE)
Biocompatible metals, alloys & shape memory Nitinol
Precision metal surgical instruments and hypotubes

Metals & Precision Metal Tubing

Over 80 years of specialized metal tubing expertise. We manufacture high-tolerance hypotubes, Nitinol cardiac components, surgical reamers, and complex minimally invasive surgical instruments.

Precision tube drawing, laser cutting & welding
Nitinol shape setting, electropolishing & passivation
5-axis CNC high-tolerance metal machining
Medical grade thermoplastic tubing extrusion

Medical Extrusions

Advanced custom extrusion processing producing micro-lumens, multi-lumen tubing, co-extrusions, radiopaque lines, and jacketed braids for vascular catheters, drug delivery, and respiratory care.

Single, multi-lumen & co-extruded tubing profiles
Micro-extrusion tolerances down to +/- 0.0005 in.
In-line laser gauge measurement & automated inspection
Medical grade plastic injection molding machine

Medical-Grade Plastics Injection Molding

State-of-the-art injection molding capabilities operating in certified cleanroom environments. Specializing in high-cavitation, multi-shot, insert molding, and overmolding for critical fluidics and surgical housings.

ISO Class 7 & Class 8 cleanroom molding
2K multi-shot molding & elastomeric overmolding
High-cavitation automated production cells
Micro molding medical components next to a dime

Precision Micro-Molding

Specialized manufacturing facility producing sub-gram, micro-geometry medical components smaller than a single resin pellet, ideal for bioelectronics, microfluidics, and ophthalmic implants.

Ultra-fine feature resolution & micro-shot weights
Micro-insert molding with delicate wire electronics
Dedicated micro-molding tooling & inspection lab
Custom medical device mold tooling and EDM machining

Custom Tooling & Mold Building

Internal mold building centers providing prototype and production-grade tooling. Using SolidWorks™ and Autodesk™ Moldflow simulation to minimize lead times and ensure long-life mold durability.

In-house toolmakers & high-precision CNC/EDM
Predictive Moldflow® analysis & thermal simulation
Multi-cavity, hot-runner & unscrewing mold designs
Medical device cleanroom assembly line

Device Assembly, Packaging & Sterilization

End-to-end device assembly services ranging from manual sub-assemblies to fully automated high-volume lines. Full sterile packaging validation, pouch/blister sealing, and sterilization coordination.

Controlled environment ISO Class 7/8 assembly
Ultrasonic welding, solvent bonding & UV curing
Sterile barrier packaging (Tyvek pouches, thermoformed trays)

Built on Global Quality & Compliance Standards

Viant maintains an unyielding commitment to patient safety, regulatory compliance, and operational excellence across all 26 manufacturing facilities.

FDA & ISO Certified

FDA registered and ISO 13485 certified quality management systems supporting Class I, II, and III medical device production.

Full Process Validation

Comprehensive IQ/OQ/PQ validation protocols ensuring reliable, repeatable manufacturing process outputs.

Complete Traceability

End-to-end lot tracking, ERP control, raw material certification, and rigorous inspection metrics for regulatory submission support.

Supply Chain Resilience

Global dual-sourcing options, regional nearshoring/onshoring networks, and vertical integration to insulate OEMs from disruptions.

Ready to Scale Your Medical Device Manufacturing?

Speak with our engineering specialists today to discuss technical specifications, material selection, prototyping timelines, or full contract manufacturing proposals.

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